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What's the Working Principle of Pigging System?

Pigging systems are specialized technologies used to clean pipelines and recover residual liquids after product transfer. The process works by using compressed air or nitrogen to propel a cylindrical, elastic device called a “pig” (typically made of rubber or polyurethane) through the pipeline. Slightly larger than the internal diameter of the pipe, the pig effectively scrapes and recovers product adhering to the pipe wall as it moves.

The VP Pigging System features: Fast Speed, Strong Stability, and Convenient Operation.

Main of Pigging System

As a professional manufacturer of pigging system design and equipment, we provide a comprehensive suite of pipeline cleaning system components (Launch Stations, Receiving Stations, Pigs, and Control Systems) along with complete turnkey solutions.

  • Pigging Station

    VP Pigging Station

    A pigging station is a key component of a pigging system, used for launching and receiving pigs. It typically consists of a launch station and a receive station. In pigging operations, the station safely and accurately inserts the pig into the pipeline and retrieves it upon completion. Most stations adopt a combined “launch-and-receive” design, enabling seamless bidirectional operation.

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  • Pipeline Pigs

    VP Pigging Pigs

    Pipeline pigs are solid devices with a slightly larger diameter than the pipeline’s inner diameter. Driven by compressed gas or liquid (such as cleaning fluid), they remove residues from the pipeline. Commonly made from wear- and corrosion-resistant polymers such as polyurethane (PU) or synthetic rubber, pigs are built for durability and adaptability to various pipeline environments.

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  • Control System

    VP Pigging Control System

    The pigging control system is an automated management solution designed for pipeline pigging operations. It precisely controls the pig’s movement through the pipeline to ensure efficient, safe cleaning, inspection, isolation, and product transfer. It reduces residue and product loss, improves operational efficiency, and significantly minimizes human error and safety risks.

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Benefits of Using VP Pigging System

High efficiency, reliable performance, and user-friendly operation

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  • Maximize Recovery

    Achieve up to 99.6% recovery rate, significantly reducing product waste reducing product waste.

  • High ROI

    Cost savings allow quick return on investment, with long-term profit growth.

  • Sustainability

    Reduce water usage, chemical consumption, and disposal costs, delivering significant environmental benefits.

  • Wide Applicability

    Suitable for various liquids (viscous, thick, solid, etc.) in pipeline cleaning.

  • Minimize Cross-Contamination

    Lower the risk of product contamination and enhance pipeline flexibility.

  • Optimized Pipeline Efficiency

    Improve pipeline utilization and reduce cleaning time and chemical usage.

Benefits of Pigging

Why Choose VP Pigging System?

With 30 years of global pigging expertise across multiple industries, we are a leader in designing, manufacturing, and supplying automated lubricant blending solutions. We've delivered numerous complex, large-scale pigging projects worldwide, backed by comprehensive support from engineering to maintenance. Our advanced technology and deep pipeline cleaning experience ensure optimal system efficiency, safety, and cost-effectiveness.

About BJVP

We are an experienced pigging system manufacturer, established in 1996. We provide design and equipment manufacturing engineering services for manual pigging systems, automated pigging systems, hygienic pigging systems, and sterile pigging systems to a wide range of industries.

Our products are extensively utilized in industries including lubricants, additives, food and beverage, coatings, pharmaceuticals, and any application that involves the pumping and conveyance of liquid products through pipelines.

More BJVP

  • 1996+

    Factory Founded

  • 88+

    Technical Personnel

  • 1000+

    Partner Customers

  • 2000+

    Liquid Transfer Solutions

Customer Service Distribution

We are proud to provide efficient, eco-friendly, and cost-effective pipeline CIP cleaning systems and services to global clients across various industries.

Our Partner Clients Span the Globe

Our pigging system solutions include individual components and complete systems, covering process design, automation, pipeline installation, construction, training, and supervision. We also provide spare parts, maintenance, and repair services to ensure safe, uninterrupted plant operations.

Our Partners

VP Partners
VP Factory

Contact VP to Design your Pigging Solution Contact VP to Tailor the Solution

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